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Continuous Emissions Monitoring

Modern industrial plants are typically required by law to measure and report the quantities of certain chemicals that they release to the atmosphere. As environmental regulations become increasingly stringent and ubiquitous, more plants worldwide will need adequate process analysis to guarantee compliance.

Government agencies such as the EPA and EEA have rigid criteria for Continuous Emissions Monitoring (CEM) systems. Stipulations include the mandatory monitoring of emissions of SO2, NOX (generic term for nitrogen oxides including NO and NO2), CO, CO2, and O2, as well as strictly regulated reporting of these chemicals’ concentrations.

While reducing emissions is a pressing environmental issue, it typically poses no direct financial benefit for the plant yet requires purchasing and servicing expensive equipment. Clearly, an ideal CEM system provides reliable compliance at minimal cost. The OMA CEMS is a fully integrated powerhouse, monitoring dynamic concentrations of various emitted chemicals with a single system.

While this solution leads its class in multi-component accuracy, it remains cost-effective by virtue of low-maintenance solid state design, competitive pricing, and high scalability for your exact analysis needs. The painless, economical route to environmental compliance and public social responsibility begins as soon as your OMA emissions monitoring solution is installed.

Concept: Spectrophotometer Principle of Operation

This article explains the principle of operation behind the nova II UV-Vis/SW-NIR Spectrophotometer, the detector used in many of our analyzers.

The key difference between a spectrophotometer and conventional photometers is that photometers use 'non-dispersive' methods whereby measurement wavelengths are physically isolated using filters. For measuring multiple components, this will require the photometer to employ a moving part (filter wheel) or multiple line source lamps. By contrast, our spectrophotometer is solid state and has a single light source.

Fig 5.10

The Path of the Light Signal

The measurement cycle of the nova II is virtually instantaneous, but it is helpful to explain it in stages:

  1. The white light signal originates in the pulsed xenon light source.
  2. The signal travels via fiber optic cable to the entry point of the flow cell, where a collimator narrows the light beam. The signal travels directly across the flow cell path length, interacting with the continuously drawn process sample fluid.
  3. Now containing the distinct absorbance imprint of the current chemical composition in the sample, the signal exits the flow cell on the opposite end through a collimator and travels via fiber optic cable to the spectrophotometer inside the analyzer enclosure.
  4. The holographic grating physically separates (disperses) the signal into its constituent wavelengths, focusing each wavelength onto a corresponding photodiode within the 1024-element diode array.
  5. The light intensity spectrum measured by the diode array is processed by the analyzer CPU. The absorbance spectrum is calculated and visualized by plotting lost light intensity at each wavelength due to the process sample interactions.

From xenon lamp to diode array, the entire cycle occupies a few milleseconds and involves no moving parts.

General

Measurement Principle

Dispersive ultraviolet-visible (UV-Vis) absorbance spectrophotometry; Non-dispersive infrared (NDIR) absorbance spectroscopy; Paramagnetic Oxygen Analyzer

Light Source

Pulsed xenon lamp (average 5 year lifespan); Black-body Tungsten lamp

Signal Transmission

600 μm core 1.8 meter fiber optic cables
Other lengths available

Path Length

Application-dependent

Sample Conditioning

Custom design per application

Analyzer Calibration

If possible, analyzer is factory calibrated with certified calibration fluids; no re-calibration required after initial calibration; measurement normalized by Auto Zero

Reading Verification

Simple verification with samples and self-check diagnostic

Human Machine Interface

Industrial controller with touch-screen LCD display running ECLIPSE™ Software

Data Storage

Solid State Drive

OPERATING CONDITIONS

Analyzer Environment

Indoor/Outdoor (no shelter required)

Ambient Temperature

Standard: 0 to 35 °C (32 to 95 °F)
Optional: -20 to 55 °C (-4 to 131 °F)
To avoid radiational heating, use of a sunshade is recommended for systems installed in direct sunlight.

UTILITIES

Electrical

85 to 264 VAC 47 to 63 Hz

Power Consumption

45 watts

OUTPUTS

Standard Outputs

1x galvanically isolated 4-20mA analog output per measured analyte(up to 3; additional available by upgrade)
2x digital outputs for fault and SCS control

Optional Outputs

Modbus TCP/IP; RS-232; RS-485; Fieldbus; Profibus; HART;

Performance

Response Time

1-5 seconds

Zero Drift

±0.1 % after 1hr warm-up, measured over 24hrs (constant ambient temperature)

Sensitivity

±0.1 % full scale

Noise

±0.004 AU at 220 nm

Accuracy
Example ranges below. Custom ranges available.

SO2

0-1,000 ppm: ±1% full scale

NO

0-1,000 ppm: ±1% full scale

NO2

0-1,000 ppm: ±1% full scale

CO

0-500 ppm: ±1% full scale

CO2

0-20%: ±1% full scale

O2

0-25%: ±1% full scale

Certifications

Standard Design

General Purpose

Available Options

ATEX, IECEx, EAC, PESO, JPN, KTL

Please inquire with your sales representative for additional certifications (CSA, FM etc.).


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  • +86 021-5810 9755
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